Industrial Heat Flux Sensors
The Hukseflux range of industrial heat flux sensors provide accurate heat flux and temperature measurements in high temperature industrial environments.
Comprising the following sensors, the industrial heat flux sensors have a wide range of applications.
- The IHF01 industrial heat flux sensor measures heat flux and temperature, typically in industrial high-temperature environments.
- The IHF02 Ultra-Sensitive Industrial Heat Flux Sensor
- The HF02 Flare radiation monitor / heat flux sensor
- The HF05 Industrial Heat Flux Sensor
IHF01 industrial heat flux sensor:
- Using the IHF01 is easy. It can be connected directly to commonly used data logging systems. The heat flux, in W/m², is calculated by dividing the IHF01 output, a small voltage, by the sensitivity. The sensitivity is provided with IHF01 on its product certificate. Equipped with heavy duty cabling, and having a fully stainless steel casing so that moisture does not penetrate the sensor, IHF01 has proven to be very reliable. It survives long-term outdoor installation.
- Suggested use: Trend-monitoring and comparative measurement of heat flux and surface temperature in industrial installations. See also model IHF02, an industrial heat flux sensor with higher sensitivity.
IHF02 Ultra fast industrial heat flux sensor:
IHF02 is 25 times more sensitive than model IHF01, so that, with the same measurement accuracy of its output voltage, it can be used to measure much lower heat flux levels. When equipped with the optional magnet frame and optional black coating, IHF02 replaces model HF01 high temperature heat flux sensor. The part of the cabling closest to the sensor is a special high-temperature metal sheathed cable with an interlocked spiral stainless steel armour. The sensor as well as the high-temperature cable and armour withstand temperatures up to 900 °C. The temperature range is reduced to 650 °C in case the optional black coating is used. The magnet frame can be used up to 500 °C. The low-temperature extension cable has a jacket of PTFE type plastic.
- Using IHF02 is easy. It can be connected directly to commonly used data logging systems. The heat flux, in W/m², is calculated by dividing the IHF02 output, a small voltage, by the sensitivity. The sensitivity is provided with IHF02 on its product certificate. The temperature sensor is a conventional type K thermocouple. Equipped with heavy-duty cabling and a fully stainless steel casing, preventing moisture from penetrating the sensor, IHF02 has proven to be very reliable. It survives long-term outdoor installation.
- Suggested use: IHF02 is most suitable for relative measurements, i.e. monitoring of trends relative to a certain reference point in time or comparing heat flux at one location to the heat flux at another location. If the user wants to perform accurate absolute measurements with IHF02, as opposed to relative measurements, the user must make his own uncertainty evaluation and correction for systematic errors.
- The IHF02 calibration is traceable to international standards. The factory calibration method follows the recommended practice of ASTM C1130-17. The IHF02 is calibrated at room temperature, mounted on a metal heat sink.
HF02 Flare radiation monitor / heat flux sensor:
The HF02 Flare radiation monitor / heat flux sensor is a sensor that measures radiant heat flux or thermal radiation in the outdoor environment. A common application is monitoring the radiation emitted by flares. The HF02 is certified for use in potentially explosive atmospheres, and is rated for radiation levels up to 15 x 10³ W/m². We recommend use of HF02 in a decision-supporting role only, and not to use measurements of HF02 as the main or sole source of information for judging safety.
HF05 Industrial Heat Flux Sensor:
Typical applications of HF05 are studies of fouling in industrial environments mounted on tubing or on the jacket of reactors. HF05 is also used for performance evaluation of industrial insulation. Using HF05 is easy. It can be connected directly to commonly used data logging systems. The heat flux in W/m² is calculated by dividing the HF05 output, a small voltage, by the sensitivity. The sensitivity is provided with HF05 on its product certificate.
IHF01
The IHF01 industrial heat flux sensor measures heat flux and temperature, typically in industrial high-temperature environments. IHF01 is waterproof, withstands high pressures and is extremely robust. With signal wires electrically insulated from the sensor body, it complies with industrial safety standards, such as CE and ATEX for explosive areas. IHF01 is particularly suitable for trend-monitoring and comparative testing. See also the IHF02, an industrial heat flux sensor with higher sensitivity.
The IHF01 measures heat flux and surface temperature of industrial equipment like furnaces, boilers, fluidised beds, distillation columns and ovens. The sensors inside IHF01, a thermopile and a thermocouple, are protected by a fully sealed stainless steel body. It is suitable for long-term use at one location as well as repeated installation when a measuring system is used at multiple locations. IHF01 measures heat flux through the object on which it is mounted, in W/m², as well as the temperature in °C. The sensors in IHF01 are a thermopile and a type K thermocouple. The thermopile measures the local heat flux. The thermocouple measures the absolute temperature of the surface on which IHF01 is mounted, as well as the approximate sensor body temperature. A thermopile and a thermocouple are passive sensors; they do not require power.
IHF02
The IHF02 ultra sensitive industrial heat flux sensor measures heat flux and temperature, typically in industrial high-temperature environments. The instrument is waterproof, withstands high pressures and is extremely robust. IHF02 is 25 times more sensitive than model IHF01, making it suitable for use at relatively low heat flux levels. It replaces model HF01 high temperature heat flux sensor. IHF02 complies with industrial safety standards, such as CE and ATEX for explosive areas, and is particularly suitable for trend-monitoring and comparative testing.
The IHF02 measures heat flux and surface temperature of industrial equipment like furnaces, boilers, fluidised beds, distillation columns and ovens. The sensors inside IHF02, a thermopile and a type K thermocouple, are protected by a fully sealed stainless steel body. It is suitable for long-term use at one location as well as surveys at multiple locations. IHF02 measures heat flux through the object on which it is mounted, in W/m², as well as the temperature in °C. An optional magnet frame is offered for easy mounting on magnetic surfaces.
HF02
The HF02 is used in alarm systems, using the heat flux measurement to issue a warning in case of high thermal radiation exposure of equipment or personnel. It is typically installed close to a flare. A common assumption is that the heat flux level in a safe environment for personnel must not exceed 5 x 10³ W/m² (or 1.5 x 10³ BTU/(hr∙ft²)). Above that heat flux level, or when the temperature of the sensor body exceeds 70 °C, an alarm is activated. A typical alarm system will include multiple HF02 sensors, all aimed at the main source of radiation, as well as other decision-supporting devices such as camera systems and temperature sensors. The sensor in HF02 measures the heat flux to its black (absorbing) surface, in the plane of the sensor, from a source in the field of view angle. It offers a measurement of the effective exposure for personnel and equipment from a source in the direction it is aimed at the location of the sensor. As the detector is essentially open (it has no protective windows) the measurement is influenced by wind in the same way as any exposed surface such as clothing worn by personnel or the surface of equipment; increased wind speed leads to a reduction of the measured heat flux. Rain on the detector can also lead to cooling and a reduction of the measured heat flux.
HF05
The HF05 industrial heat flux sensor measures heat flux through the object on which it is mounted, in W/m², as well as its surface temperature in °C. The sensors in HF05 are a thermopile and a type K thermocouple. A thermopile and a thermocouple are passive sensors; they do not require power. The sensors inside HF05 are protected by a fully sealed stainless steel body.
IHF and HF Sensors:
IHF01 | IHF02 | HF02 | HF05 | |
Measurand |
|
|
|
|
Measurement range | (-1000 to +1000) x 10³ W/m² | (-100 to 100) x 10³ W/m² |
|
6000 to 6000 W/m² |
Sensitivity (nominal) | 9 x 10⁻⁹ V/(W/m²) | 250 x 10⁻⁹ V/(W/m²) | 0.3 x 10⁻⁶ V/(W/m²) | 15 x 10⁻⁶ V/(W/m²) |
Heat flux sensor | thermopile | thermopile | thermopile | thermopile |
Temperature sensor | thermocouple type K | thermocouple type K | thermocouple type KX | thermocouple type K |
Calibration traceability | to SI units | to SI units | to SI units | |
Recommended number of sensors | 2 per measurement location | 2 per measurement location | 2 per measurement location | |
Rated operating temperature ranges | -30 to +170 °C | |||
Sensor and high temperature cable | -30 to +900 °C | -30 to +900 °C | -50 to +300 °C | |
Optional black coating | -30 to +650 °C | -30 to +650 °C | NA | |
Optional magnet frame | NA | -30 to +500 °C | NA | |
Low temperature extension cable | -30 to +240 °C | -30 to +240 °C | -20 to +70 °C | |
IP protection class | IP67 | IP67 | Sensor and high temperature cable: IP68
Sensor and Low temperature extension cable: IP67 |
IP67 |
Standard cable lengths | 3 m | |||
High-temperature cable | 1 m | 1 m | 3 m | |
Low-temperature extension cable | 3 m | 3 m | 3 m | |
ATEX rated operating conditions | Optional EC type examination certificate (ATEX) II 2G Ex db IIC T6 | Optional EC type examination certificate (ATEX) II 2G Ex db IIC T6 | II 2G Ex db IIC T6 | Optional EC type examination certificate (ATEX) II 2G Ex db IIC T6 |
-
No case studies found
No resources found